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Leak Test Methods
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Pressure part with air under water
- Relatively inexpensive for most parts
- Allows location of leak to be determined
- Does not quantify leak rate
- Operator dependent
- Parts are wet, often requiring additional drying operation
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Pressure decay/differential pressure
- Moderate cost air leak test method
- Can provide accurate results with long test imes
- Long test itmes compared to mass flow
- Indirect calculation of leak rate based on pressure drop
- Leak values are both volume dependent and tine dependent
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Mass flow and differential mass flow
- Direct measurement of leak rate
- Not time or pressure dependent
- Allows for meaningful graphic display of leak/flow vs time
- Requires reference part for differential mass flow
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Setup, Calibrate, Test.....
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Helium mass spectrometer
- Can detect very small leaks in large parts
- Can provide accurate results in short test times
- High capital cost (often 10 times air leak test methods)
- High maintenance cost including consumables
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Other leak test methods such as sniffers, and ultrasonic detection are used in limited applications.
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