Leak Test Methods

Pressure part with air under water

  • Relatively inexpensive for most parts
  • Allows location of leak to be determined
  • Does not quantify leak rate
  • Operator dependent
  • Parts are wet, often requiring additional drying operation

Pressure decay/differential pressure

  • Moderate cost air leak test method
  • Can provide accurate results with long test imes
  • Long test itmes compared to mass flow
  • Indirect calculation of leak rate based on pressure drop
  • Leak values are both volume dependent and tine dependent

Mass flow and differential mass flow

  • Direct measurement of leak rate
  • Not time or pressure dependent
  • Allows for meaningful graphic display of leak/flow vs time
  • Requires reference part for differential mass flow
Setup, Calibrate, Test.....

Helium mass spectrometer

  • Can detect very small leaks in large parts
  • Can provide accurate results in short test times
  • High capital cost (often 10 times air leak test methods)
  • High maintenance cost including consumables

Other leak test methods such as sniffers, and ultrasonic detection are used in limited applications.

Click here for a detailed description of the theory behind air leak test methods

Click here for a detailed description of HKA leak test models